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High Voltage DC Relay NVR6V-400M for New Energy Vehicles - China Suppliers and Factory Solutions

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The NVR6V-400M is a premium industrial-grade High Voltage DC relay, specifically engineered for demanding high-voltage DC applications. With its robust ceramic sealed structure and advanced permanent magnet arc-blowing technology, this relay ensures dependable on-off control even in the most challenging high-voltage and high-current settings. As a product that aligns with RoHS environmental standards, it features an IP67 sealing protection level, guaranteeing durability and reliability.

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This High Voltage DC relay supports a rated current of 400A and boasts a remarkable DC voltage carrying capacity of 1000V. It is ideal for high-demand applications, including new energy vehicles, energy storage systems, photovoltaic grid connections, and DC charging piles. Recognized as a vital component in modern power control systems, the NVR6V-400M stands out for its compact size, lightweight design, and exceptional safety and reliability.

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As a leading supplier and factory in China, we provide customized solutions to meet your specific installation position and contact parameter requirements. Our High Voltage DC relay is designed to cater to the diverse demands of various industrial applications, ensuring optimal performance and satisfaction.

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  • Rated Load Current 400A (compatible with 200 mm² copper strip)
  • Maximum Switching Voltage 1000V DC
  • Maximum Breakdown Capability 2000A/1000V DC (single operation)
  • Coil Power Supply 12VDC/24V DC optional, dual coil design, power consumption only 6W
  • Contact Form One set of normally open main contacts, copper alloy contact material, contact resistance ≤0.5mΩ @400A
  • Action Time Suction ≤ 40ms, Release ≤ 15ms, Rebound ≤ 5ms
  • Environmental Adaptation Operating/Storage Temperature: -40℃ to +85℃. It is compatible with usage at an altitude of below 4000m. Resistant to 5G random vibration and 50G mechanical shock.

Core Performance Advantages

1. High Reliability Arc Extinguishing and Sealing Design

As a professional High Voltage DC relay, NVR6V-400M adopts permanent magnet arc blowing technology. The contacts are sealed inside a ceramic cavity and filled with high arc-extinguishing performance cooling gas, completely avoiding the erosion of the contacts by the DC arc, and solving the industry pain points of no natural zero-crossing point and difficult arc extinction in high-voltage DC circuits. The IP67 level of protection can effectively prevent dust and moisture from invading, and is suitable for outdoor, vehicle-mounted and other complex working conditions.

2. Wide Current Tolerance Range

This High Voltage DC relay supports a continuous current of 400A, and has outstanding short-term current tolerance: 500A can be carried for 2000s, 750A for 200s, 1000A for 65s, 1350A for 28s, and the contacts do not open under currents ranging from 2000 to 8000A, only possible to stick together, no fire or explosion, fully covering extreme current scenarios such as short circuits and surges.

3. Ultra-long Service Life Performance

In terms of electrical life, under resistive load at 450V/10A, it can achieve 25,000 times of opening and closing; under resistive load at 450V/400A, it can achieve 1,000 times of opening and closing; under capacitive load at 22.5V/140A, it can achieve 75,000 times of connection; the mechanical life is up to 200,000 times, far exceeding the average level of ordinary industrial relays, effectively reducing the maintenance cost of the equipment in the later stage.

4. Excellent Insulation Withstand Voltage Performance

The insulation resistance between the open contacts is ≥ 1000MΩ@1000V DC, the insulation resistance between the closed contacts and the coil is ≥ 50MΩ@1000V DC; before the dielectric withstand test, it can reach 3000V AC (50/60Hz, 1min), and still maintains 2250V AC withstand capability after the test, complying with the safety specifications of high-voltage electrical equipment, and eliminating the risk of high-voltage breakdown.

Frequently Asked Questions

How does the NVR6V-400M relay achieve high-reliability arc extinguishing?

The relay utilizes permanent magnet arc blowing technology. Its contacts are sealed inside a ceramic cavity filled with high arc-extinguishing cooling gas, which prevents contact erosion by the DC arc and resolves the issue of difficult arc extinction in high-voltage DC circuits.

What is the environmental protection rating of this High Voltage DC relay?

It features an IP67 protection rating, which effectively prevents dust and moisture penetration, making it highly suitable for harsh outdoor and vehicle-mounted operations.

What are the current tolerance limits of the NVR6V-400M relay?

It supports a continuous current of 400A. For short-term tolerance, it can carry 500A for 2000s, 750A for 200s, 1000A for 65s, and 1350A for 28s. Contacts do not open under currents ranging from 2000 to 8000A, preventing fire or explosion.

What is the expected service life of this high voltage relay?

The mechanical life is up to 200,000 operations. For electrical life, it achieves 25,000 operations at 450V/10A (resistive), 1,000 operations at 450V/400A (resistive), and 75,000 connections under a capacitive load of 22.5V/140A.

What are the insulation and dielectric withstand specifications?

The insulation resistance between open contacts is ≥ 1000MΩ@1000V DC. The dielectric withstand capability is 3000V AC (50/60Hz, 1min) before tests, and it retains a 2250V AC withstand capacity after tests, preventing high-voltage breakdown.

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