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High-Quality NVR6V-400M DC Relay for New Energy Vehicles - China Suppliers & Factory

The NVR6V-400M is a state-of-the-art industrial-grade High Voltage DC relay, engineered specifically for high-voltage DC applications. Manufactured in China, this relay boasts a durable ceramic sealed structure and employs permanent magnet arc-blowing technology, ensuring dependable on-off control in high-voltage, high-current environments. As a leading supplier in the industry, our High Voltage DC relays adhere to RoHS environmental protection standards, featuring an IP67 sealing protection level for added reliability. With a rated current of 400A and a DC voltage capacity of 1000V, this relay is ideal for demanding applications such as new energy vehicles, energy storage systems, photovoltaic grid connections, and DC charging stations. As a crucial component in modern power control, this compact and lightweight High Voltage DC relay guarantees high safety and reliability. Additionally, we offer customization options for installation positions and contact parameters, catering to the unique needs of various industrial applications. Trust our factory to deliver innovative solutions tailored to your requirements.

  • Rated Load Current 400A (compatible with 200 mm² copper strip)
  • Maximum Switching Voltage 1000V DC
  • Maximum Breakdown Capability 2000A/1000V DC (single operation)
  • Coil Power Supply 12VDC/24V DC optional, dual coil design, power consumption only 6W
  • Contact Form One set of normally open main contacts, copper alloy contact material, contact resistance ≤0.5mΩ @400A
  • Action Time Suction ≤ 40ms, Release ≤ 15ms, Rebound ≤ 5ms
  • Environmental Adaptation Operating/Storage Temperature: -40℃ to +85℃. It is compatible with usage at an altitude of below 4000m. Resistant to 5G random vibration and 50G mechanical shock.

Core Performance Advantages

1. High Reliability Arc Extinguishing and Sealing Design

As a professional High Voltage DC relay, NVR6V-400M adopts permanent magnet arc blowing technology. The contacts are sealed inside a ceramic cavity and filled with high arc-extinguishing performance cooling gas, completely avoiding the erosion of the contacts by the DC arc, and solving the industry pain points of no natural zero-crossing point and difficult arc extinction in high-voltage DC circuits. The IP67 level of protection can effectively prevent dust and moisture from invading, and is suitable for outdoor, vehicle-mounted and other complex working conditions.

2. Wide Current Tolerance Range

This High Voltage DC relay supports a continuous current of 400A, and has outstanding short-term current tolerance: 500A can be carried for 2000s, 750A for 200s, 1000A for 65s, 1350A for 28s, and the contacts do not open under currents ranging from 2000 to 8000A, only possible to stick together, no fire or explosion, fully covering extreme current scenarios such as short circuits and surges.

3. Ultra-long Service Life Performance

In terms of electrical life, under resistive load at 450V/10A, it can achieve 25,000 times of opening and closing; under resistive load at 450V/400A, it can achieve 1,000 times of opening and closing; under capacitive load at 22.5V/140A, it can achieve 75,000 times of connection; the mechanical life is up to 200,000 times, far exceeding the average level of ordinary industrial relays, effectively reducing the maintenance cost of the equipment in the later stage.

4. Excellent Insulation Withstand Voltage Performance

The insulation resistance between the open contacts is ≥ 1000MΩ@1000V DC, the insulation resistance between the closed contacts and the coil is ≥ 50MΩ@1000V DC; before the dielectric withstand test, it can reach 3000V AC (50/60Hz, 1min), and still maintains 2250V AC withstand capability after the test, complying with the safety specifications of high-voltage electrical equipment, and eliminating the risk of high-voltage breakdown.

Frequently Asked Questions

Q1 What is the continuous current rating of the NVR6V-400M High Voltage DC relay?

The NVR6V-400M supports a continuous operating current of up to 400A, and features superior short-term overload tolerance capable of handling 500A for 2000s, 750A for 200s, 1000A for 65s, and 1350A for 28s.

Q2 How does the relay extinguish arcs effectively in DC circuits?

It implements permanent magnet arc blowing technology with contacts enclosed inside a sealed ceramic chamber charged with specialized arc-extinguishing cooling gas, resolving the zero-crossing issue inherent to high-voltage DC lines.

Q3 What ingress protection rating does this relay provide?

The relay features an IP67-rated sealing construction, offering total protection against dust ingress and water exposure, making it suited for outdoor and demanding vehicle-mounted applications.

Q4 What are the electrical and mechanical lifespan ratings?

The mechanical life reaches 200,000 operations. The electrical endurance delivers up to 25,000 cycles at 450V/10A (resistive), 1,000 cycles at 450V/400A (resistive), and 75,000 cycles at 22.5V/140A (capacitive).

Q5 What is the insulation resistance and dielectric withstand voltage?

Insulation resistance is ≥ 1000MΩ @ 1000V DC across open contacts and ≥ 50MΩ @ 1000V DC between contacts and coil. Dielectric withstand capacity reaches 3000V AC (1 min) initially, maintaining 2250V AC post-testing.

Q6 How does the unit respond during extreme short-circuit surges between 2000A and 8000A?

Under extreme current surges between 2000A and 8000A, the relay contacts remain safely closed without opening. While contact adhesion may occur, there is strictly no fire or explosion risk.

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